ANALISIS KUALITAS PRODUK TAHU DALAM UPAYA MEMINIMALKAN PRODUK CACAT MENGGUNAKAN METODE SIX SIGMA DAN FUZZY FMEA PADA PABRIK TAHU PAK BUDI
Keywords:
Tahu, Pengendalian Kualitas, Six Sigma, Fuzzy FMEA
Abstract
Pabrik Tahu Pak Budi merupakan industri kecil menengah yang mengolah kacang kedelai menjadi tahu. Dalam proses produksi masih terdapat kesalahan-kesalahan yang dapat mengakibatkan adanya produk tahu yang rusak/cacat. Oleh karena itu, perlu dilakukan pengendalian terhadap kualitas tahu pada Pabrik Tahu Pak Budi. Tujuan penelitian ini untuk mengukur kinerja dan tingkat cacat produk tahu yang terjadi menggunakan metode Six Sigma, mengidentifikasi faktor penyebab produk cacat, memberikan usulan saran perbaikan dalam upaya meminimalisir produk cacat menggunakan metode Fuzzy FMEA. Six Sigma merupakan metode peningkatan kualitas yang banyak digunakan oleh perusahaan dan organisasi, dengan mengedepankan konsep bahwa cacat produk hanya 3,4 untuk setiap satu juta produk yang dihasilkan. Metode FMEA (Failure Mode and Effect Analysis) adalah metode analisis terjadinya resiko atau kegagalan pada proses. Keterbatasan pada metode FMEA dapat diselesaikan dengan penerapan logika fuzzy. Hasilnya berdasarkan perhitungan nilai DPMO dan level sigma cacat tekstur memperoleh level sigma 3,487, cacat warna memperoleh level sigma 3,767 dan cacat ukuran memperoleh level sigma 3,721. Faktor yang menyebabkan produk tahu cacat/rusak berdasarkan fishbone adalah metode, manusia, material dan mesin. Nilai FRPN tertinggi adalah 720 pada cacat tekstur dengan penyebab tidak adanya SOP. Sehingga usulan perbaikan yang dapat diberikan adalah pembuatan SOP.
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References
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[2] I. Sakinah, Z. Zahro, and A. Andinia, “Adaptation of Blue Ocean Strategy in Increasing Business Markets,” J. Econ. Bus. Ind., vol. 1, no. 2, pp. 81–91, 2023.
[3] D. Yaduvanshi and A. Sharma, “Lean six sigma in health operations: challenges and opportunities—‘Nirvana for operational efficiency in hospitals in a resource limited settings,’” J. Health Manag., vol. 19, no. 2, pp. 203–213, 2017.
[4] S. Prakash, S. Kumar, G. Soni, R. V Mahto, and N. Pandey, “A decade of the international journal of lean six sigma: bibliometric overview,” Int. J. Lean Six Sigma, 2021.
[5] I. O. Ozumba and E. Okon, “The Influence of Marketing Mix Strategy on Bread Customer Satisfaction in Nigerian Market,” J. Econ. Bus. Ind., vol. 1, no. 2, pp. 47–55, 2023.
[6] G. El Safira, Y. Sari, and D. Waluyo, “Virgin Coconut Oil (VCO) Business Analysis in Terms of Economic Income,” J. Econ. Bus. Ind., vol. 1, no. 2, pp. 56–62, 2023.
[7] S. Sachin and J. Dileeplal, “Six sigma methodology for improving manufacturing process in a foundry industry,” Int. J. Adv. Eng. Res. Sci., vol. 4, no. 5, p. 237172, 2017.
[8] M. Shamsuzzaman, M. Alzeraif, I. Alsyouf, and M. B. C. Khoo, “Using Lean Six Sigma to improve mobile order fulfilment process in a telecom service sector,” Prod. Plan. Control, vol. 29, no. 4, pp. 301–314, 2018.
[9] R. Gustiari, “Techno-Economic Analysis of Utilization of Tofu Production Liquid Waste into Liquid Organic Fertilizer Using Experimental Methods,” J. Econ. Bus. Ind., vol. 1, no. 1, pp. 10–18, 2023.
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[12] R. Sreedharan V and V. Sunder M, “A novel approach to lean six sigma project management: a conceptual framework and empirical application,” Prod. Plan. Control, vol. 29, no. 11, pp. 895–907, 2018.
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[14] F. Alamsyah and D. Sutoyo, “Redesign of Standard Paddock Motorcycle Products Using the Quality Function Deployment (QFD) Method,” J. Ris. Ilmu Tek., vol. 1, no. 2, pp. 78–88, 2023.
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[17] P. S. Felicia and N. Zaitun, “Design a Patient Medical Record Application to Shorten Registration Time Using the Waterfall Model,” J. Ris. Ilmu Tek., vol. 1, no. 2, pp. 62–77, 2023.
[18] R. Erwanda, “Layout Design of Copra Factory Facilities in Small and Medium Industry Centers Using Systematic Layout Planning Method,” J. Ris. Ilmu Tek., vol. 1, no. 2, pp. 115–127, 2023.
[19] A. Alvina, “Application of Quality Control and Risk Management in Maintaining Product Quality with A Risk Breakdown Structure Approach,” J. Ris. Ilmu Tek., vol. 1, no. 2, pp. 89–101, 2023.
[20] D. P. Sari, “Business Feasibility Analysis of Sumedang Tofu MSMEs with Value Engineering Approach,” J. Econ. Bus. Ind., vol. 1, no. 1, pp. 20–31, 2023.
[21] G. A. Sihotang and F. A. Damiyati, “Minimizing Fresh Fruit Bunches Inventory Costs Using Continuous Review System and Blanked Order System Methods,” J. Econ. Bus. Ind., vol. 1, no. 1, pp. 32–42, 2023.
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[23] S. S. Lubis, “Identify Financial Ratios to Measure The Company’s Financial Performance,” J. Econ. Bus. Ind., vol. 1, no. 1, pp. 1–10, 2023.
[24] I. N. Permadi and D. B. Nisa, “A Model Experiment Design Using the Taguchi Method: A Case Study Of Making Concrete Roof,” J. Ris. Ilmu Tek., vol. 1, no. 1, pp. 36–44, 2023.
[25] G. Filhaq, S. Aprianto, and H. Alfianto, “Design of Smart Locker Door Using Quality Function Deployment Based on ATMega 2560 Microcontroller,” J. Ris. Ilmu Tek., vol. 1, no. 1, pp. 25–35, 2023.
[26] F. Pohan, I. Saputra, and R. Tua, “Scheduling Preventive Maintenance to Determine Maintenance Actions on Screw Press Machine,” J. Ris. Ilmu Tek., vol. 1, no. 1, pp. 1–12, 2023.
[27] S. Gupta, S. Modgil, and A. Gunasekaran, “Big data in lean six sigma: a review and further research directions,” Int. J. Prod. Res., vol. 58, no. 3, pp. 947–969, 2020.
[28] M. Rizki, A. Wenda, F. D. Pahlevi, M. I. H. Umam, M. L. Hamzah, and S. Sutoyo, “Comparison of Four Time Series Forecasting Methods for Coal Material Supplies: Case Study of a Power Plant in Indonesia,” in 2021 International Congress of Advanced Technology and Engineering (ICOTEN), 2021, pp. 1–5.
[29] A. D. Makwana and G. S. Patange, “A methodical literature review on application of Lean & Six Sigma in various industries,” Aust. J. Mech. Eng., vol. 19, no. 1, pp. 107–121, 2021.
[30] J. Antony, P. Palsuk, S. Gupta, D. Mishra, and P. Barach, “Six Sigma in healthcare: a systematic review of the literature,” Int. J. Qual. Reliab. Manag., vol. 35, no. 5, pp. 1075–1092, 2018.
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[32] T. M. Sari and W. Dini, “Risk Assessment and Mitigation Strategy in The Halal Broiler Supply Chain,” J. Ris. Ilmu Tek., vol. 1, no. 1, pp. 13–24, 2023.
Published
2024-02-24
How to Cite
Azura, R., Nazaruddin, N., Suherman, S., Hadiyul Umam, M. I., & Nur, M. (2024). ANALISIS KUALITAS PRODUK TAHU DALAM UPAYA MEMINIMALKAN PRODUK CACAT MENGGUNAKAN METODE SIX SIGMA DAN FUZZY FMEA PADA PABRIK TAHU PAK BUDI. JURNAL PERANGKAT LUNAK, 6(1), 66-80. https://doi.org/10.32520/jupel.v6i1.2963
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Articles
Copyright (c) 2024 Rosiana Azura, Nazaruddin Nazaruddin, Suherman Suherman, Muhammad Isnaini Hadiyul Umam, Muhammad Nur
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
