FACILITY LAYOUT DESIGN OF COCO FIBER AND COCOPEAT FACTORY USING SYSTEMATIC LAYOUT PLANNING METHOD AND BLOCPLAN ALGORITHM
Abstract
Meranti Islands is one of the coconut producing areas in Indonesia. Based on BPS data in 2021, coconut production in the area is around 29.26 tons. The high production of coconut has made the local government plan to build a small and medium industrial center to process the coconut. A small and medium industrial center that will be built requires a layout design for cocofiber and cocopeat factories. This study aims to provide the best proposed layout for the factory. The methods used are Systematic Layout Planning (SLP) and Blocplan Algorithm. The resulting 3 alternative layouts of SLP method and 20 alternative layouts of blocplan algorithm are then selected to determine the most efficient alternative layout based on the smallest material handling cost. The results showed that the alternative layout of the SLP method results had a smaller inter-departmental distance than the blocplan alternative layout, which was around 89.51 m with a total material handling distance of 326.58 m for cocofiber and cocopeat products. This research shows that designing the layout of cocofiber and cocopeat factory facilities is more effective using the SLP method than Blocplan, because SLP considers more supporting factors.
Downloads
References
Wignjosoebroto, (2009).”Tata Letak Pabrik dan Pemindahan Bahan, Edisi Ketiga”, Surabaya: Guna Widya
Rahmadani, S., & Makmur. (2019). Analisis Studi Kelayakan Bisnis Pada Pengembangan UMKM Usaha Tahu dan Tempe Karya Mandiri Ditinjau dari Aspek Produksi, Aspek Pemasaran dan Aspek Keuangan. Jurnal Ilmiah Manajemen dan Bisnis. 1(1),76-83.
Adiasa, I., Suarantalla, R., Rafi, M. S., & Hermanto, K. (2020). Perancangan Ulang Tata Letak Fasilitas Pabrik Di CV. Apindo Brother Sukses Menggunakan Metode Systematic Layout Planning (SLP). Jurnal Media Ilmiah Teknik Industri. 19(2), 151-158.
Husen, T. A., Suryadhini, P. P., & Astuti, M. D. (2020). Perancangan tata letak fasilitas untuk meminimasi jarak material handling pada UKM XYZ menggunakan metode ALDEP. In Prosiding Seminar dan Konferensi Nasional IDEC 7 th 2020 (Industrial Engineering Conference) (p. 1).
Abdurrahmad, M.M., Kastaman, R., & Pujianto, T. (2021). Rancang Ulang Tata Letak Fasilitas Produksi Untuk Efesiensi Produksi Kopi di PT Sinar Mayang Lestari Menggunakan Metode Systematic Layout Planning dan Software Blocplan. Jurnal Agrikultura, 32(2), 146-157.
Ayu, D. P., Putri, E.R., Izza, P.R., & Nurkhamamah, Z. (2021). Pengolahan Limbah Sabut Kelapa Menjadi Media Tanam Cocopeat dan Cocofiber di Dusun Pepen. Jurnal Praksis dan Dedikasi (JPDS). 4(2), 93-100
Badan Pusat Statistik Kabupaten Kepulauan Meranti. (2021). Kabupaten Kepulauan Meranti Dalam Angka. Kepulauan Meranti : Badan Pusat Statistik Kabupaten Kepulauan Meranti
Budianto, A.D., & Cahyana, A.S. (2021). Re-Layout Tata Letak Fasilitas Produksi Imitasi PVC Dengan Menggunakan Systematic Layout Planning dan Blocplan. Jurnal Dinamika Teknik, 4(2), 23-32.
Hartari, E., & Herwanto,D. (2021). Perancangan Tata Letak Stasiun Kerja Dengan
Menggunakan Metode Systematic Layout Planning. Jurnal Media Teknik
Dan Sistem Industri, 5(2), 118-125.
D. Ramadhan, “Redesigning the facility layout with systematic layout planning method and lean manufacturing approach on the production floor at PT. Baruna Trayindo Jaya,” Proceedings of the International Conference on Industrial Engineering and Operations Management. pp. 2596–2609, 2021. [Online]. Available: https://api.elsevier.com/content/abstract/scopus_id/8511424288
P. Burggräf, “Fields of action towards automated facility layout design and optimization in factory planning – A systematic literature review,” CIRP J. Manuf. Sci. Technol., vol. 35, pp. 864–871, 2021, doi: 10.1016/j.cirpj.2021.09.013.
Utomo, D.P., Adji, S., & Wahyuningsih, D.W.(2022). Penerapan Layout Dengan Metode Systematic Layout Planning Dalam Meningkatkan Kelancaran Produksi Pada UD. Temon Raya Kabupaten Pacitan. Jurnal Bisnis dan Manajemen. 2(3), 564-573.
S. Cáceres-Gelvez, “A Systematic Layout Planning and TOPSIS Application for the Design of a Power Generation Turbine Parts Repair Workshop,” Ing. y Univ., vol. 26, 2022, doi: 10.11144/Javeriana.iued26.slpt.
L. Zhu, “Factory layout optimization based on Systematic Layout Planning and genetic algorithm,” Proceedings of SPIE - The International Society for Optical Engineering, vol. 12176. 2022. doi: 10.1117/12.2636407.
L. S. Goecks, “Analytic hierarchy process as a decision-making tool for systematic layout planning, involving social responsibility criteria: A case study,” Int. J. Ind. Syst. Eng., vol. 40, no. 1, pp. 29–50, 2022, doi: 10.1504/IJISE.2022.120806.
Saffanah, S., Imran, R.A., & Sibarani, A.A. (2023). Usulan Perancangan Tata Letak Lantai Produksi Dengan Metode SLP dan Blocplan Pada Produk Cutting Steel Pipe di CV.ABC Di Cileungsi. Jurnal Rekayasa Sistem Industri. 8(2), 17-27.
F. G. Tsegay, “Mathematical optimization methods for inner-city construction site layout planning: a systematic review,” Asian Journal of Civil Engineering. 2023. doi: 10.1007/s42107-023-00713-2.
Copyright (c) 2023 JURNAL PERANGKAT LUNAK
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
